Page 29 - Demo

AAC WORLDWIDE %u2022 2.2025 NEWS & MARKET 29Keda Suremaker has re-optimized and adapted a high-capacity AAC cutting machine.some of the technical optimizations made by Keda Suremaker for this remarkable high-capacity AAC production line:1. Newly designed pouring mixers with fully upgraded valve groups and pipelines, significantlyimproving discharge efficiency to enable highspeed production cycles for ultra-large capacities.2. Speed-enhanced ferry carts equipped withflange wheels and self-lubricating systems forrapid maintenance.3. Improved demoulding and walking drives withindependent servo-hydraulic dual-pump controls, allowing simultaneous lifting and flippingto reduce redundant time.4. Full servo-hydraulic system configuration enabling capacity expansion with low noise, low oiltemperatures and low energy consumption.5. Dual-station flipping machines with edge-scraping devices on small carts to shorten traveldistances and save time.6. Cutting units with automatic wire-break alarms,hydraulic chain tensioning, and automatic wirecleaning/adjustment to further enhance cuttingefficiency.This production line will be equipped with 400 molds, 18 autoclaves, 2 pouring mixers, and 2 cutting units.Technical features and advantages:The cutting trolley runs independently and continuously in a loop, without interference. Due to the continuous loop of the cutting trolley, there is no return stroke. The trolley's movement speed is reduced by 20 - 30% while maintaining the same cutting capacity.It can achieve a single-cut cycle time of 90 seconds per mold, with a cutting speed that is almost the same as the traditional cutting speed.With a dual-line layout for continuous cutting, the equipment can be used interchangeably.Comparison of continuous cutting speed and reciprocating cutting speed:Continuous cutting system cycle time is 90 seconds per mold, with a traveling speed of just 30 meters per minute, and a cross-cutting time of 63 seconds.Reciprocating cutting system cycle time is 90 seconds per mold, with a loaded cutting trolley traveling speed of 50 meters per minute, and an empty trolley traveling speed of 80 meters per minute, and a cross-cutting time of 43 seconds.International technology export: Modipur Devices Private Limited established India%u2019s first AAC panel production line using the Hebel brand. This groundbreaking project, located in New Delhi, marks a significant milestone as India%u2019s first AAC panel production line with green cake separation technology, powered by Keda Suremaker. To optimize the processes, Keda